NI-9253 Getting Started

NI-9253 Pinout


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Table 1. Signal Descriptions
Signal Description
AI Analog input signal connection
Vsup Voltage supply connection
COM Common reference connection to isolated ground
NC No connection

NI-9253 LEDs

Status Color Indication
ON Green
  • Channel is operational with input limits detection enabled
  • Vsup is in range if field side power fault detection is enabled
Red
  • Channel is in fault condition[1]1 The channel is in the over-current state and/or the data has exceeded user-defined input limits.
  • Vsup is in range if field side power fault detection is enabled
OFF None
  • Channel is operational without input limits detection enabled
  • Vsup is in range if field side power detection is enabled
  • Master timebase is absent
Flashing Green
  • Channel is operational
  • Vsup is out of range if field side power detection is enabled
Red
  • Channel is in fault condition[1]
  • Vsup is out of range if field side power detection is enabled
Alternating flashing rows Green
  • Module is powered on
  • First acquisition is not initiated

Connecting an External Power Supply

You can connect an external power supply to the NI-9253. This power supply provides the current for the devices you connect to the module. Connect the positive lead of the power supply to a Vsup pin and the negative lead of the power supply to COM. Install a 2 A maximum, fast-acting fuse between the external power supply and the Vsup pin.

Note The Vsup pins are internally connected to each other. You can connect only one external voltage supply to the device.
Caution Do not remove or insert modules if the external power supply connected to the Vsup and COM pins is powered on.
Attention Ne retirez ou n'insérez pas de modules si l'alimentation externe connectée aux broches Vsup et COM est sous tension.

Connecting a Loop-Powered Current Transducer


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Connecting a Three-Wire Current Transducer


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NI-9253 Connection Guidelines

  • Make sure that devices you connect to the NI-9253 are compatible with the module specifications.
  • You must use 2-wire ferrules to create a secure connection when connecting more than one wire to a single terminal on the NI-9253 with spring terminal.
  • Push the wire into the terminal when using a solid wire or a stranded wire with a ferrule.
  • Open the terminal by pressing the push button when using stranded wire without a ferrule.

High-Vibration Application Connections

If your application is subject to high vibration, NI recommends that you use the NI 9963 backshell kit to protect connections to the NI-9253 with spring terminal.

You must follow these guidelines to meet the shock and vibration performance specifications stated in the device datasheet on ni.com/manuals.

  • Panel mount the system.
  • Provide strain relief for the module by securing the cabling to a supporting fixture no more than 8 cm (3 in.) away from the opening of the connector backshell.
  • Ensure that the supporting fixture for strain relief is stiff and rigidly coupled to the chassis mounting surface.
  • Ensure that you do not directionally bias the module when applying strain relief.

Diagnostics

The NI-9253 supports the following diagnostics features:
  • Overcurrent DetectionNI-9253 has built-in circuitry to detect overcurrent faults on its inputs. If an overcurrent event occurs on any channel, the channel overcurrent status in software returns TRUE and the LED lights up RED. The module uses fold back protection architecture so even under fault conditions the module may still read values between 0 mA to 20 mA. It is recommended to constantly poll the overcurrent status to ensure that the module readings are valid readings instead of fault induced readings.
  • Input Limits DetectionNI-9253 supports user programmable input limits. These limits can be set to values between 0 mA to 21.9 mA. These values are symmetrical around 0 mA. For example, if the lower limit is set to 4 mA and the upper limit to 20 mA, the channel input limits fault status in software returns FALSE and the LED lights up GREEN when the module readings are between 4 mA to 20 mA or -4 mA to -20 mA. It returns TRUE otherwise. Input Limits Detection can be enabled or disabled via software.
  • Field Side Power DetectionNI-9253 supports field side power detection. When enabled, this allows the user to detect if any power supply is connected to the Vsup pin of the module. If the power supply is below a certain threshold[2]2 Refer to the Field side power detection threshold for the threshold values., the field side power fault status in the software returns TRUE and all eight LEDs blink. Field Side Power Detection can be enabled or disabled via software. It is recommended that this feature be disabled when the Vsup pin is not used.

NI-9253 Block Diagram


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  • Input signals on each channel are buffered, conditioned, and then sampled by an ADC.
  • Each AI channel provides an independent signal path and ADC, enabling you to sample all channels simultaneously.
  • The module protects each channel from overvoltages.

Data Rates

The frequency of a master timebase (fM) controls the data rate (fs) of the NI-9253. The NI-9253 includes an internal master timebase with a frequency of 12.8 MHz. Using the internal master timebase of 12.8 MHz results in data rates of 50 kS/s, 33.3333 kS/s, 25 kS/s, 20 kS/s, and so on down to 10 S/s, depending on the decimation rate. However, the data rate must remain within the appropriate data rate range.

The following equation provides the available data rates of the NI-9253:

fs=fM128×a

where a is the decimation rate.

Table 2. Available Data Rates with the Internal Master Timebase
f s (S/s) Decimation Rate f s (S/s) Decimation Rate f s (S/s) Decimation Rate
50000.0 2  2272. 7   44  347.2   288 
33333.3 3  2083.3   48  312.5   320 
25000.0   4  2000.0   50  284.1   352 
20000.0   5  1785.7   56  260.4   384 
16666.7   6  1562.5   64  250.0   400 
14285.7   7  1388.9   72  223.2   448 
12500.0   8  1250.0   80  200.0   500 
11111.1   9  1136.4   88  195.3   512 
10000.0   10  1041.7   96  142.1   704 
8333.3   12  1000.0   100  125.0   800 
7142.9   14  892.9   112  100.0   1000 
6250.0   16  781.3   128  97.7   1024 
5555.6   18  694.4   144  60.0[3]3 When using an external timebase of 13.1072 MHz, this data rate does not change with the ratio of the external to internal clocks. 1666  or 1706[4]4 When using an external timebase of 13.1072 MHz.
5000.0   20  625.0   160  50.0[3] 2000  or 2048[4]
4545.5   22  568.2   176  10.0[3] 10000  or 10240[4]
4166.7   24  520.8   192 
3571.4   28  500.0   200 
3125.0   32  446.4   224 
2777.8   36  400.0   250         
2500.0   40  390.6   256         

The NI-9253 can also accept an external master timebase or export its own master timebase. To synchronize the data rate of an NI-9253 with other modules that use master timebases to control sampling, all of the modules must share a single master timebase source. When using an external timebase with a frequency other than 12.8 MHz, the available data rates of the NI-9253 shift by the ratio of the external timebase frequency to the internal timebase frequency. The programmable filter specifications, expressed in Hz, will also scale with the external timebase. Refer to the software help for information about configuring the master timebase source for the NI-9253.

Note The cRIO-9151R Series Expansion chassis does not support sharing timebases between modules.
Note The cRIO-9151R Series Expansion chassis has different maximum data rates from the CompactRIO and CompactDAQ chassis. Refer to the Input Characteristics section for detailed information.

Filtering

The NI-9253 uses programmable hardware filtering to provide an accurate representation of in-band signals and reject out-of-band signals. The filters discriminate between signals based on the frequency range, or bandwidth, of the signal.

The NI-9253 programmable hardware filter supports both Butterworth and comb filter responses.

Butterworth Filter

The NI-9253 has a programmable  hardware  Butterworth low-pass filter. The Butterworth filter provides two selectable filter orders, each with six selectable cut-off frequencies that are configurable per module.  The cut-off frequency (fc) of the filter is independent of the data rate (fs). However, using an external master timebase (fM) will influence both the cut-off frequency (fc) and data rate (fs). The following figures show the overall filter response with different filter settings.

Figure 1. 4th Order Butterworth Filter Response

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Figure 2. 2nd Order Butterworth Filter Response

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Comb Filter

The NI-9253 comb filter frequency response is characterized by deep, evenly spaced notches and an overall roll-off towards higher frequencies. The NI-9253 provides five per module-configurable comb filter settings. The different options provide a trade-off of noise rejection (refer to Idle Channel Noise table) for filter settling time (refer to Settling Time equation) and latency (refer to Input Delay equation). To control the response of the programmable comb filter, you can select to have the first notch at 1, 1/2, 1/4, 1/8 or 1/16 of the data rate. The following figure shows the overall filter response with different filter settings.

Figure 3. Typical Comb Filter Response

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Figure 4. Typical Comb Filter Flatness

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Passband

The signals within the passband have frequency-dependent gain or attenuation. The small amount of variation in gain with respect to frequency is called the passband flatness. The hardware filter of the NI-9253 adjust the frequency range of the passband to match the data rate. Therefore, the amount of gain or attenuation at a given frequency depends on the data rate.

Choosing the Right Filter for your Application

The NI-9253 Butterworth filter response is a low pass filter that allows signals with frequencies below the filter cutoff frequency to pass through while attenuating signals with frequencies higher than the filter cutoff frequency. This is useful to filter out unwanted high frequency noise in a signal. The Butterworth filter has a better flatness in the passband compared to the comb filter.

The NI-9253 Butterworth filter is a programmable-order filter. The different filter orders are characterized by the steepness of the filter response roll-off. The higher the filter order, the steeper the roll-off is. However, the trade-off of using higher order response is the higher input delay. The NI-9253 Butterworth filter allows user to trade-off between filter roll-off and input delay.

The NI-9253 comb filter frequency response is characterized by deep, evenly spaced notches and an overall roll-off towards higher frequencies. This is useful in rejecting specific frequencies and all its harmonics at a specific data rate. For example, the NI-9253 comb filter rejects powerline frequency of 50 Hz and all its harmonics when running at 50 S/s. The comb filter has lower settling time compared to the Butterworth filter.

For more information about filters, refer to the NI-9253 Getting Started Guide.

Appendix

NI-9253 Filtering

The NI-9253 supports two types of lowpass filtering:

  • Butterworth
  • Comb
Table 3. Comparing NI-9253 Filters
Attribute Butterworth Comb
Passband Configurable independent of sample rate Tracks sample rate
Latency Medium to high (configuration-dependent) Low
Phase Delay Variation versus Frequency Variable input delay Constant input delay
Flatness Best Good
Step Response (Time Domain) Mid-level delay, overshoot Short delay, no overshoot/undershoot
Typical Applications

Filtering out high frequency noise sources

Reducing measurement noise

Filtering out specific noise sources

Control applications

Refer to the specifications for details on the amount of variation in the response you can expect for different input frequency ranges.

Frequency Response of NI-9253 Filters

The NI-9253 uses programmable hardware filtering to provide an accurate representation of in-band signals and reject out-of-band signals. The filters discriminate between signals based on the frequency range, or bandwidth, of the signal. How the filter discriminates signals based on their frequency is known as frequency response. In general, the frequency response of a filter is described by a signal attenuation (magnitude response) and a input delay (phase response) for every input frequency.

  • Magnitude Response—The three important frequency ranges, or bandwidths, to consider for magnitude response are passband, transition band, and stopband:
    • Passband—The range of frequencies at which the filter attempts to pass a signal without modifying it. The small amount of variation in magnitude at these frequencies is called passband flatness. This is the frequency range of signals that you want to measure.
    • Transition band—The range of frequencies in which the filter magnitude response has started to roll-off such that it attenuates signals by some amount, but has not reached the full attenuation amount. The shape of the transition band has an impact on the alias rejection and how signals are represented in the time domain (for example, step response).
    • Stopband—The range of frequencies at which the filter attenuates input signals to its maximum attenuation level. Ideally, you want to choose a filter with a stopband that covers frequencies of noise sources that you do not want in your measurements.
  • Input Delay—Filters delay the input signal by some amount when processing data. In some cases, the delay is a function of the input signal frequency; when this is the case, the input delay plot is useful for knowing the exact delay at different input frequencies and the maximum variation between signals of different frequencies within the passband.
    Figure 5. Comparing Typical Input Delay for NI-9253 Filters

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Each NI-9253 filter has a different frequency response to serve different applications:

  • Butterworth—Has a passband independent of the sampling rate (as opposed to the comb filter), which offers more flexibility when filtering out noise that is below one-half of the sample rate. However, depending on your settings, you may see alias components of higher frequency signals in your measurement that extend beyond one-half of the sample rate due to the larger transition band.
  • Comb—Has a smaller passband because its transition band starts early in the frequency range. The comb filter has shorter group delay than other filters and better representation of signals in the time domain (step response). The comb filter's transition band features equally-spaced notches at different frequencies. It is common to use the comb filter with a specific sample rate to align the notches of the transition band thereby removing a specific noise-source frequency from measurements.
Figure 6. Comparing Typical Magnitude Response of NI-9253 Filters

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The NI-9253 filter delay across signals in the passband varies between filters:

  • Butterworth—Delays signals by a variable amount depending on their frequency.
  • Comb—All input frequencies have the same amount of delay when going through the filter. Choose this filter for applications where linear phase, short delay, or data correlation of different devices and configurations is required.

Refer to the specifications for details on the amount of variation in the passband gain and input delay you can expect for different input frequency ranges.

Step Response of NI-9253 Filters

The shape of the magnitude and phase responses of a filter impacts how signals look in the time domain. The step response of a filter is typically used to identify the behavior of a filter in the time domain.

Three important factors of the filter step response are group delay, rise time, and overshoot/undershoot. The three filters differ in step response across signals in the transition band:

  • Butterworth—Has a short group delay and the longest rise time. The output signal shows overshoot.
  • Comb—Has the shortest group delay and the shortest rise time. The output signal does not show overshoot or undershoot.
Figure 7. Comparing Typical Step Response of NI-9253 Filters

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1 The channel is in the over-current state and/or the data has exceeded user-defined input limits.

2 Refer to the Field side power detection threshold for the threshold values.

3 When using an external timebase of 13.1072 MHz, this data rate does not change with the ratio of the external to internal clocks.

4 When using an external timebase of 13.1072 MHz.